A highly efficient radiant tube consists of a pair of straight tubes connected by an elbow, with the end inserted into a burner and the exit of the combustion gases at the other. These radiating tubes are very efficient because most of the combustion energy is used, since in the outlet tube there is a gas recuperator.
A radiant tube is used for loads that require a special environment where the parts requires protection against the oxidation and / or carbon potential control is required; Modern furnace constructed by indirect heating with a gas-tight outer shell that surrounds the refractory lining so that the whole furnace can be filled with a prepared atmosphere. Radiant tubes use combustible gases or electrical resistance elements for supplying heat.
The retort is a centrifugal tube, of a high temperature alloy, designed to provide long-lasting performance in the operating temperature of a generator (1900 deg °F or 1038 °C approx.) These are filled with a catalyst to cause the reaction of the air-gas mixture. At the bottom are lined with an inert refractory material (11 "approx) which is filled with catalyst to 8" of the upper stop, wich will allowsthe reaction of stoichiometric air-gas mixture.
Pieces designed to work in extreme atmospheres, capable of enduring the temperature and wear. Made of different percentages of Chromium and Nickel to ratify all the necessary tests in its various applications. In Mattsa we grow every day for our customers, offering the best parts in the shortest time, that is why we have stock all kinds of casting models.
Trays and devices made of heat resistant alloys and oxidation are among the many parts used in industry for heat treatment furnaces operating at temperatures from 550 to 1200 ° C (1000-2200 ° F).
These are devices used to maintain a uniform temperature and gas homogeneity inside the furnace, made from highly resistant materials to high temperatures and wear; different atmospheres can support continuously or intermittently.
Heat exchangers air cooled completely eliminate the use of cooling water, this helps to reduce the costs and risks are reduced by mixing water with oil. Its technology is very similar to a car radiator. Liquid from any process flow through finned tubes that are cooled by a powerful fan specially designed for these processes.
The coefficient of thermal expansion of this type of brick is very low. Thanks to this property, the bricks are prepared to withstand high temperatures and retain heat, without presenting any kind of strain or dilation that won’t modify performance brick after cooling.
The blankets and ceramic modules are composed of long fibers, flexible woven manufactured by the "blowing" and the "spinning" processes producing a strong and light element but resistant for applications in a temperature range of 538 ° C (1,000 ° F ) to 1480 ° C (2700 ° F).
Innovative technologies in automation, control and regulation variables such as dew point, temperature and carbon potential, enable complete control and monitoring and documentation processes. The design of these elements, promise an excellent temperature uniformity and high energy efficiency savings giving as a resulti a long life to its heat treatment equipment.
The objective of the CQI-9 (Continuous Quality Improvement) is the development of a thermal management system that ensures a continuous treatment improvement emphasizing defect prevention and reduction of variation and waste in the supply.
These instruments have the best quality and precision available un the market for the gas analysis measurement and the dew point detection through which is possible to do more precise measurements at any place. Within their vast applications we can find the equipment calibration, process certifications and atmosphere and exhaust gas analysis.
For the success of a heat treatment is vital to reduce fuel consumption and protect the safety of users through safety valves, regulators, solenoids and pressure switches. For this reason, it is necessary for heat treatment furnaces to have reliable and accurate equipment for measuring and controlling temperature.
For efficient gas mixture
Resistor Industrial furnaces are those in which the energy required for heating is electrical and appropriate direct ohmic resistance of the parts or electric heaters installed in the furnace that transfer heat energy to the load by the various modes of heat transmission.
We also have a wide range of electrical control and electrical cabinet air conditioners, VFD and oil electric heaters.
The manufacture, reconstruction and maintenance of mechanical equipment is important to us, so we are always in contact with our customers to provide the best service as fast and with the best quality possibles.